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TM TECHNICAL GUIDE SINGLE PACKAGE …

254601-xtg-e-0809 for distribution use only - not to be used at point of retail sale technical guide single package gas/electric units and single package

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254601-XTG-E-0809FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALETECHNICAL GUIDESINGLE PACKAGE GAS/ELECTRIC UNITSAND SINGLE PACKAGEAIR CONDITIONERSDM 036, 048, 060 & 0763, 4, 5 & NOMINAL TONS(50 HZ EXPORT) DESCRIPTIONYORK Sunline 2000TM units are convertible single package air conditioners with a common cabinet and a common roof curb for the 3, 4, 5 and ton sizes. The units were designed for light commercial and commercial applications. They can easily be installed on a roof curb, slab, roof jack or units include: Powder Paint finish that meets ASTM-B-117 1000 hour salt spray standards Permanently lubricated motors Bottom or side air discharge configuration capability (field convertible) Manufactured under the quality standards of ISO9001 Simplicity Control Board Copper tube/aluminum fin coils Easy access to all components Rigging holes in base rails for lifting Fork lift slots on three sides Single point power connection Complete factory package - tested, charged and wired254601-XTG-E-08092Johnson Controls Unitary ProductsTABLE OF CONTENTSDESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1PRODUCT NOMENCLATURE . . . . . . . . . . . . . . . . . 3FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4FACTORY-INSTALLED OPTIONS . . . . . . . . . . . . . . 7FIELD-INSTALLED ACCESSORIES . . . . . . . . . . . . 7LIST OF FIGURESFig. #Pg. #1UNIT CUTAWAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62TYPICAL FIELD POWER & CONTROL WIRING . . . . 203UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEW . . . . . . . . . . . . . . . . 214UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215UNIT WITH ECONOMIZER RAINHOOD . . . . . . . . . . 226UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD . . . . . . . . . . . . . . . . . . . . . . . . 227UNIT DIMENSIONS (REAR VIEW) . . . . . . . . . . . . . . 238DISCONNECT/BLOWER ACCESS LOCATION . . . . 239TYPICAL APPLICATIONS . . . . . . . . . . . . . . . . . . . . . 2410 FOUR AND SIX POINT LOADING . . . . . . . . . . . . . . . 2511 ROOF CURB DIMENSIONS . . . . . . . . . . . . . . . . . . . . 26LIST OF TABLESTbl. #Pg. #1SOUND POWER RATING . . . . . . . . . . . . . . . . . . . . . . 92CAPACITY RATINGS - (ARI 210/240) . . . . . . . . . . . . . 93GAS HEAT RATINGS . . . . . . . . . . . . . . . . . . . . . . . . . 94DM036 COOLING CAPACITIES (3 TON) . . . . . . . . . 105DM048 COOLING CAPACITIES (4 TON) . . . . . . . . . 116DM060 COOLING CAPACITIES (5 TON) . . . . . . . . . 127DM076 COOLING CAPACITIES ( TON) . . . . . . . . 138SUPPLY AIR BLOWER PERFORMANCE (3 & 4 TONDIRECT DRIVE) - SIDE DUCT APPLICATION . . . . . 149SUPPLY AIR BLOWER PERFORMANCE (5 TONBELT DRIVE) - SIDE DUCT APPLICATION . . . . . . . . 1510 SUPPLY AIR BLOWER PERFORMANCE ( BELT DRIVE) - SIDE DUCT APPLICATION . . . 1611 BELT DRIVE MOTOR AND DRIVE DATA . . . . . . . . . 1712 STATIC RESISTANCES . . . . . . . . . . . . . . . . . . . . . . 1713 ELECTRIC HEATER SUPPLY AIR LIMITATIONS . . 1714 ELECTRICAL DATA: 3 - TON . . . . . . . . . . . . . . . 1815 PHYSICAL DATA . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1916 ELECTRIC HEAT CORRECTION FACTORS . . . . . . 1917 VOLTAGE LIMITATIONS . . . . . . . . . . . . . . . . . . . . . . 1918 UTILITIES ENTRY . . . . . . . . . . . . . . . . . . . . . . . . . . . 2319 MINIMUM CLEARANCES . . . . . . . . . . . . . . . . . . . . . 2320 DM 4 POINT LOADS WEIGHT DISTRIBUTION(KG / LBS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2521 DM 6 POINT LOADS WEIGHT DISTRIBUTION(KG / LBS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2522 CENTER OF GRAVITY . . . . . . . . . . . . . . . . . . . . . . . 2523 OPERATING WEIGHTS (KG / LBS.) . . . . . . . . . . . . . 26254601-XTG-E-0809Johnson Controls Unitary Products3PRODUCT NOMENCLATURED M 048N04 A7AAA10124AD = A/C, Single Pkg., R-22Product CategoryA = Direct DriveAirflowB = Direct Drive/EconomizerD = Direct Drive/Motorized DamperN = Belt DriveP = Belt Drive/EconomizerR = Belt Drive/Motorized Damper1 = First GenerationProduct Generation2 = Second Generation3 = Third GenerationC00 = Cooling Only. Suitable for Field Installed Electric HeatHeat Type and Nominal Heat CapacityN04 = 40 MBH Output Aluminized Steel, 1 Stage (036)N06 = 60 MBH Output Aluminized Steel, 1 Stage (048)N08 = 80 MBH Output Aluminized Steel, 1 Stage(060, 076)S04 = 40 MBH Output Stainless Steel, 1 Stage (036)S06 = 60 MBH Output Stainless Steel, 1 Stage (048)S08 = 80 MBH Output Stainless Steel, 1 Stage(060, 076)E05 = 5 KWE07 = 7 KWE10 = 10 KWE15 = 15 KW E20 = 20 KW E30 = 30 KW Gas Heat OptionsElectric Heat Options036 = TonNominal Cooling Capacity048 = Ton060 = Ton076 = TonProduct IdentifierM = SEER A/CVoltage7 = 380/415-3-50Product StyleA = Style AA = No Options InstalledInstallation OptionsB = Option 1C = Option 2D = Options 1 & 2E = Option 3F = Option 4G = Options 1 & 3H = Options 1 & 4J = Options 1, 2 & 3K = Options 1, 2, & 4L = Options 1,3 & 4M = Options 1, 2, 3, & 4N = Options 2 & 3P = Options 2 & 4Q = Options 2, 3, & 4R = Options 3 & 4S = Option 5T = Options 1 & 5U = Options 1, 3, & 5V = Options 1, 4, & 5W = Options 1, 3, 4, & 5X = Options 3 & 5Y = Options 4 & 5Z = Options 3, 4 & 51 = Disconnect2 = Non-Pwr'd Conv. Outlet3 = Smoke Detector = Smoke Detector = Pwr'd Conv. OutletOptionsSS Drain PanConfiguration Options (not required for all units)These four digits will not be assigned until a quote is requested, or an order Controller, DFS, APSJohnson Controller, DFS, APSHoneywell Controller, DFS, APSNovar Controller, DFS, APSSimplicity IntelliComfort ControllerSimplicity IntelliComfort Controller w/ModLinc2" Pleated filtersBAS Ready Economizer (2-10 V. D. C. Actuator without a Controller) Any Combination of Additional Options that Don t Have an Option Code Pre-assigned AA = NoneStandard CabinetAB = Phase MonitorAC = Coil GuardAD = Dirty Filter SwitchAE = Phase Monitor & Coil GuardAF = Phase Monitor & Dirty Filter SwitchAG = Coil Guard & Dirty Filter SwitchAH = Phase Monitor, Coil Guard & Dirty Filter SwitchAS = Bottom Drain ConnectionRC = Coil Guard & American FlagTA = Technicoat Condenser CoilTJ = Technicoat Evaporator CoilTS = Technicoat Evaporator and Condenser CoilAdditional OptionsHinged Filter Door & Toolless Access CabinetBA = Hinged Filter Door & Toolless Access PanelsBB = Phase Monitor, Hinged Filter Door & ToollessAccess PanelsBC = Coil Guard, Hinged Filter Door & ToollessAccess PanelsBD = Dirty Filter Switch, Hinged Filter Door &Toolless Access PanelsBE = Phase Monitor & Coil Guard, Hinged FilterDoor & Toolless Access PanelsBF = Phase Monitor & Dirty Filter Switch, HingedFilter Door & Toolless Access PanelsBG = Coil Guard & Dirty Filter Switch, Hinged FilterDoor & Toolless Access PanelsBH = Phase Monitor, Coil Guard & Dirty Filter Switch,Hinged Filter Door & Toolless Access PanelsZZ = If desired option combination is not listed above, ZZ will be assigned and configuration options will belocated in digits 15-18. 254601-XTG-E-08094Johnson Controls Unitary ProductsFEATURESAll models are available with a wide variety of factory-mounted options such as stainless steel heat exchangers, phase monitor, dirty filter switch, and coil guard to make them suitable for almost every units are self-contained and assembled on full perimeter base rails with forklift holes on three sides and holes for over-head rigging. Every unit is completely piped, wired, charged and tested at the factory to simplify the field installation and to provide years of dependable models (including those with an economizer) are suitable for either bottom or horizontal duct connections. For bottom duct, remove the sheet metal panels from the supply and return air openings through the base of the unit. For horizon-tal duct, remove the supply and return air panels on the rear of the models are available with these factory mounted outdoor air damper options: Single enthalpy economizer Motorized outdoor air damperSupply air blowers are equipped with either a direct drive or a belt drive that can be adjusted to meet the exact require-ments of the compressors are equipped with internal pressure relief. Every refrigerant circuit includes a liquid line filter-drier, a high pressure switch and a suction line with a freezestat and low pressure/loss of charge switch to protect all system compo-nents. Simplicity Controls - Simplicity control boards have standardized a number of features previously available only as options or by utilizing additional controls. Low Ambient - An integrated low-ambient control allows all units to operate in the cooling mode down to 0 F outdoor ambient without additional assis-tance. Optionally, the control board can be pro-grammed to lockout the compressors when the outdoor air temperature is low or when free cooling is available. Anti-Short Cycle Protection - To aid compressor life, an anti-short cycle delay is incorporated into the standard controls. Compressor reliability is further ensured by programmable minimum run times. For testing, the anti short cycle delay can be temporarily overridden with the push of a button. Fan Delays - Fan on and fan off delays are fully pro-grammable and are independent of one another. All units are programmed with default values based upon their configuration of cooling and heat. Safety Monitoring - The control board monitors the high and low-pressure switches, the freezestats, the gas valve, if applicable, and the temperature limit switch on gas heat units. The unit control board will alarm on ignition failures, compressor lockouts and repeated limit switch trips. Nuisance Trip Protection- To prevent nuisance trouble calls, the control board uses a three strikes, you re out philosophy. The high and low-pressure switches and the freezestats must trip three times within two hours before the unit control board will lock out the compressor. On Board Diagnostics - Each alarm will energize a trouble light on the thermostat, if so equipped, and flash an alarm code on the control board LED. Each high and low-pressure switch alarm as well as each freezestat alarm has its own flash code. The control board saves the five most recent alarms in memory, and these alarms can be reviewed at any time. Alarms and programmed values are retained through the loss of Simplicity control board used in this product will effectively operate the cooling system down to 0 F when this product is applied in a comfort cooling application for people. An economizer is typically included in this type of application. When applying this product for process cooling applications (com-puter rooms, switchgear, etc.), please reference applications bulletin AE-011-07 or call the applica-tions department for Unitary Products @ 1-877-UPG-SERV for guidance. Additional accessories may be needed for stable operation at temperatures below 30 Controls Unitary Products5All units have long lasting powder paint cabinets with 1000 hour salt spray test approval under ASTM-B117 procedures. Gas Heat Operation - All gas heat units have a mini-mum AFUE of 80%. Each section includes a durable heat exchanger with aluminized steel or optional stain-less steel tubes, a redundant gas valve, spark ignition, power venting, an ignition module for 100% shut-off and all of the safety controls required to meet the latest ANSI gas supply piping can be routed into the heating compartment through a hole in the base pan of the unit or through a knockout in the piping panel on the front of the unit. Electric Heat Operation - All electric heat models are wired for a single power source and include a bank of nickel chromium elements mounted at the discharge of the supply air blower to provide a high velocity and uni-form distribution of air across the heating elements. Every element is fully protected against excessive tem-perature by thermal limit power supply wiring can be routed into the control box through a threaded pipe connection (field supplied) in the base pan of the unit or through a knockout in the wiring panel on the side of the unit. BAS Controls - York s Sunline series units offer fac-tory mounted BAS controls such as Novar, Honeywell, Johnson, and Controls Unitary ProductsGAS/ELECTRICELECTRIC/ELECTRICFIG URE 1 - UNIT CUTAWAY3/4" PVC female condensate drainKnockoutfor sidecontrol entryGFCIconvenience outletSmokedetectorSlide-ineconomizerEco nomizerhoodHACRbreaker20 Gauge aluminizedsteel tubular heat exchangerElectric heataccessory locationPower ventor motor withpost purge cycleHigh efficiencycompressorKnockout for sidegas supply entrySimplicity Lite control boardCopper tube/aluminum fincondensing coilFull perimeter baserailswith forklift slots andlifting holesKnockoutfor sidepower entryBelt drive orDirect driveblower3/4" PVC female condensate drainKnockoutfor sidecontrol entryGFCIconvenience outletSmokedetectorSlide-ineconomizerEco nomizerhoodHACRbreakerBelt drive orDirect driveblowerHigh efficiencycompressorCopper tube/aluminum fincondensing coilFull perimeter baserailswith forklift slots andlifting holesKnockoutfor sidepower entryElectric Heataccessory locationSimplicity Lite control board254601-XTG-E-0809Johnson Controls Unitary Products7FACTORY-INSTALLED OPTIONS SINGLE INPUT ELECTRONIC ENTHALPY ECONO-MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa-ble of introducing up to 100% outdoor air with nominal 1% leakage type enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free rainhood is painted to match the basic unit and must be field-assembled before installing. MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2-posi-tion, spring return motor actuator which opens to a pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts rain hood is painted to match the basic unit and must be field assembled before installing. PHENOLIC COATED EVAPORATOR AND CON-DENSER COILS - Special coating process that utilizes Technicoat 10-1TM processes. Coating is applied by total immersion of the complete coil for maximum protection. ELECTRIC HEATERS wired for single point power sup-ply. These nickel chromium heater elements are pro-vided with limit and automatic reset capability to prevent operation at excessive temperatures. FILTER OPTIONS - Standard units are shipped with 25mm (1 ) throw-away filters installed. 50mm (2 ) pleated filters are offered as a factory installed option. CONVENIENCE OUTLET - The unit may be ordered with a non-powered convenience outlet that can be wired in the field. DISCONNECT SWITCH - For gas heat units and cooling units with electric heat, a HACR breaker sized to the unit is provided. For cooling only units, a switch sized to the largest electric heat available for the particular unit is provided. Factory installed option only. BAS - See Additional Options section in the product nomenclature. SMOKE DETECTORS - (supply air & return air) The smoke detectors stop operation of the unit by interrupting power to the control board if smoke is detected within the air COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit. STAINLESS STEEL HEAT EXCHANGER - For applica-tions in corrosive environments, this option provides a full stainless steel heat exchanger assembly. PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of-phase condition. DIRTY FILTER SWITCH - This kit includes a differential pressure switch that energizes the fault light on the unit thermostat, indicating that there is an abnormally high pressure drop across the filters. Factory installed option or field installed accessory. HINGED FILTER DOOR/ TOOLLESS BLOWER AND ACCESS PANELS (not hinged) - This option allows for easy access and :Knobs are shipped inside the unit to prevent ship-ping damage. These must be field installed for tool-less ACCESSORIES SINGLE INPUT ELECTRONIC ENTHALPY ECONO-MIZERS - Includes a slide-in / plug-in damper assembly with fully modulating spring-return motor actuator capa-ble of introducing up to 100% outdoor air with nominal 1% leakage type enthalpy system contains one sensor that monitors the outdoor air and determines when the air is cool enough and dry enough to provide free rainhood is painted to match the basic unit and must be field-assembled before installing. MOTORIZED OUTDOOR AIR INTAKE DAMPER - Includes a slide-in / plug-in damper assembly with a 2-position, spring return motor actuator which opens to some pre-set position whenever the supply air blower is operating and will drive fully closed when the blower unit shuts rain hood is painted to match the basic unit and must be field assembled before installing. ELECTRIC HEATERS wired for single point power sup-ply. These nickel chromium heater elements are pro-vided with limit and automatic reset capability to prevent operation at excessive temperatures. ROOF CURBS - Eight and fourteen-inch high roof curbs provide a water-tight seal between the unit and the finished roof. These full perimeter curbs meet the requirements of the National Roofing Contractors Association (NRCA) and are shipped knocked-down for field curbs are designed to fit inside the base rails of the unit and include both a wood nailing strip and duct hanger installed Smoke Detectors in the ReturnAir, may be subjected to freezing temperaturesduring off times due to Out Side Air Smoke Detectors have an operational limitof 32 F to 131 F. Smoke Detectors installed inareas that could be out side those limitations willhave to be moved to prevent having false Controls Unitary Products HIGH ALTITUDE NATURAL GAS - Burner orifices and pilot orifices are provided for proper furnace operation at altitudes up to 6,000 feet. PROPANE - Burner orifices, pilot orifices and gas valve parts are provided to convert a natural gas furnace to propane. HIGH ALTITUDE PROPANE - Burner orifices and pilot orifices are provided for proper furnace operation at alti-tudes up to 6,000 feet. This accessory supplements the basic propane conversion kit. POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, the exhaust fan will be energized to prevent the condi-tioned space from being over-pressurized during econo-mizer power exhaust option can only be used on bot-tom duct configurations. BAROMETRIC RELIEF DAMPER - This damper acces-sory can be used to relieve internal building air pressure on units with an economizer without power exhaust. This accessory includes a rain hood, a bird screen and a fully assembled damper. With bottom duct connections, the damper should be mounted over the opening in the return air panel. With horizontal ductwork, the accessory should be mounted on the return air duct. ENTHALPY ACCESSORY CONTROL KIT - This kit contains the required components to convert a single enthalpy economizer to dual enthalpy. BURGLAR BARS - Mount in the supply and return openings to prevent entry into the duct work. FLUE EXHAUST EXTENSION KIT - In locations with wind or weather conditions which may interfere with proper exhausting of furnace combustion products, this kit can be installed to prevent the flue exhaust from entering nearby fresh air intakes. CO2 SENSOR - Senses CO2 levels and automatically overrides the economizer when levels rise above the present limits. COIL GUARD - Customers can purchase a coil guard kit to protect the condenser coil from damage. This is not a hail guard kit. PHASE MONITORS - Designed to prevent unit damage. The phase monitor will shut the unit down in an out-of-phase Controls Unitary Products9TABLE 1: SOUND POWER RATING1UNITSIZECFMESPBLOWERSOUND POWER (db 10-12 Watts)Octave Band Centerline Frequency These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only. Calculation of dBA values cover matters of system design and the fan manufacture has no way of knowing the details of each system. This constitutes and expectation to any specification or guaran-tee requiring a dBA value or sound data in any other form than sound power level At a distance of 10 feet from the 2: CAPACITY RATINGS - (ARI 210/240)UNIT SIZE (MBH)RATING POINT1INDOOR DB/WBOUTDOOR DB/WBTOTAL OUTPUT kW/MBHTOTAL INPUT kWCOP2ELECTRIC HEAT NOMINAL CAPACITY kWT127 / 1935 / / , / 1946 / / , / 1527 / / / 1935 / / , / 1946 / / , / 1527 / / / 1935 / / , / 1946 / / , / 1527 / / / 1935 / / , / 1946 / / , / 1527 / / . T1 = Moderate Climates, T2 = Hot Climates, T3 = Cool COP = Coefficient of Performance - total output kW divided by the total input 3: GAS HEAT RATINGS C FT127 / 1935 / / / 1946 / / / 1527 / / / 1935 / / / 1946 / / / 1527 / / / 1935 / / / 1946 / / / 1527 / / / 1935 / / / 1946 / / / 1527 / / / / / / DB/WBRATING POINT1UNIT SIZE (MBH)COP2TOTAL INPUT kWTOTAL OUTPUT kW/MBHOUTDOOR DB/WBGAS HEATINGTEMPERATURE RISE (MIN-MAX)INPUT (NET) KwOUTPUT kW/MBH0760360480601 . T1 = Moderate Climates, T2 = Hot Climates, T3 = Cool COP = Coefficient of Performance - total output kW divided by the total input Controls Unitary Products TABLE 4: DM036 COOLING CAPACITIES (3 TON)M3/SWB C F RATINGENTERING DRY BULB, FENTERING DRY BULB, FSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 kWSENSIBLE CAPACITY1, MBH35 CTOTAL kWPOWER INPUT2 kW46 CENTERING DRY BULB, CSENSIBLE CAPACITY1, kWSENSIBLE CAPACITY1, kWENTERING DRY BULB, C15001200900POWER INPUT2 kWAIR ON COOLING COILSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 kWTOTAL MBHENTERING DRY BULB, FM3/SCFMTEMPERATURE OF AIR ON CONDENSER COIL95 F105 F115 FAIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL27 CENTERING DRY BULB, INPUT2 kWPOWER INPUT2 kWTOTAL kWSENSIBLE CAPACITY1, kW1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input is Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower Controls Unitary Products11TABLE 5: DM048 COOLING CAPACITIES (4 TON)M3/SWB C F RATING16001200ENTERING DRY BULB, FENTERING DRY BULB, F2000AIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL95 F105 F115 FTOTAL MBHPOWER INPUT2 kWSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 kWENTERING DRY BULB, FSENSIBLE CAPACITY1, MBHSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 CAPACITY1, kWENTERING DRY BULB, CENTERING DRY BULB, CENTERING DRY BULB, CPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kWPOWER INPUT2 kWM3/SAIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL27 C35 C46 CTOTAL kWPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kW1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input is Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower Controls Unitary ProductsTABLE 6: DM060 COOLING CAPACITIES (5 TON)M3/SWB C F RATING20001600ENTERING DRY BULB, FENTERING DRY BULB, F2400AIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL95 F105 F115 FTOTAL MBHPOWER INPUT2 kWSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 kWENTERING DRY BULB, FSENSIBLE CAPACITY1, MBHSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 CAPACITY1, kWENTERING DRY BULB, CENTERING DRY BULB, CENTERING DRY BULB, CPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kWPOWER INPUT2 kWM3/SAIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL27 C35 C46 CTOTAL kWPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kW1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input is Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower Controls Unitary Products13TABLE 7: DM076 COOLING CAPACITIES ( TON)M3/SWB C F RATING24001800ENTERING DRY BULB, FENTERING DRY BULB, F3000AIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL95 F105 F115 FTOTAL MBHPOWER INPUT2 kWSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 kWENTERING DRY BULB, FSENSIBLE CAPACITY1, MBHSENSIBLE CAPACITY1, MBHTOTAL MBHPOWER INPUT2 CAPACITY1, kWENTERING DRY BULB, CENTERING DRY BULB, CENTERING DRY BULB, CPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kWPOWER INPUT2 kWM3/SAIR ON COOLING COILTEMPERATURE OF AIR ON CONDENSER COIL27 C35 C46 CTOTAL kWPOWER INPUT2 kWSENSIBLE CAPACITY1, kWTOTAL kW1. These capacities are gross ratings. For net capacity, determine the kW of the supply air blower motor from the SUPPLY AIR BLOWER PERFORMANCE Table, multiply this value by MBH/kW to determine the motor heat, and deduct this heat from the gross capacity of the These ratings include the compressor and the condenser fan motors but not the supply air blower motor. The total condenser fan motor power input is Refer to the SUPPLY AIR BLOWER PERFORMANCE Table for the kW of the supply air blower Controls Unitary ProductsTABLE 8: SUPPLY AIR BLOWER PERFORMANCE (3 & 4 TON DIRECT DRIVE) - SIDE DUCT APPLICATIONM3/SWATTSM3/SWATTSM3/SWATTSM3 /SWATTSM3 1996 960 1933 936 1868 910 1795 880 1722 845MED1804838176581017147851650765158973 5LOW16817601640738160471515416951490670C FMWATTSCFMWATTSCFMWATTSCFMWATTSHI1430725 136070012806801180655MED1324650126063011 856101100590LOW1246605118559011105701020 545HI1635820154479014197651300740MED1508 705140767513066451195625LOW1416645133762 0123059511205753141AVAILABLE EXTERNAL STATIC PRESSURE-Pa*M3/S14950 74 99 124UNIT TONNAGEMOTOR SPEEDAVAILABLE EXTERNAL STATIC PRESSURE-Pa*2231982483141174UNIT TONNAGEMOTOR SPEEDCFMUNIT TONNAGEMOTOR SPEEDAVAILABLE EXTERNAL STATIC PRESSURE-IWG* TONNAGEMOTOR SPEED3141AVAILABLE EXTERNAL STATIC PRESSURE-IWG* Side Duct application (380/415 Volts)* . Includes allowances for a wet evaporator coil, 25mm [1 in] filters, and the heat exchangers. Refer to STATIC RESISTANCES Table for resistance values on applications other than gas/electric units with side duct Controls Unitary Products15TABLE 9: SUPPLY AIR BLOWER PERFORMANCE (5 TON BELT DRIVE) - SIDE DUCT 930 1060 957 1070 983 1080 1010 1100 1039 1160 1064 1260 1092 TONNAGEAIR FLOW CFMAVAILABLE EXTERNAL STATIC PRESSURE-IWG* TONNAGEAIR FLOW CFMAVAILABLE EXTERNAL STATIC PRESSURE-IWG* EXTERNAL STATIC PRESSURE-Pa*223248273298322347372UNIT TONNAGEAIR FLOW M3/S51UNIT TONNAGEAIR FLOW M3/S149174198AVAILABLE EXTERNAL STATIC PRESSURE-Pa*50 74 99 1241. Side duct application (380/415 Volts)* . Includes allowances for a wet evaporator coil, 25mm [1in] filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for resistance values on applications other than gas / electric units with side duct Controls Unitary ProductsTABLE 10: SUPPLY AIR BLOWER PERFORMANCE ( TON BELT DRIVE) - SIDE DUCT TONNAGEAIR FLOW CFMAVAILABLE EXTERNAL STATIC PRESSURE-IWG* TONNAGEAIR FLOW CFMAVAILABLE EXTERNAL STATIC PRESSURE-IWG* EXTERNAL STATIC PRESSURE-Pa*223248273298322347372UNIT TONNAGEAIR FLOW M3 TONNAGEAIR FLOW M3/S149174198AVAILABLE EXTERNAL STATIC PRESSURE-Pa*50 74 99 1241. Side duct application (380/415 Volts)* . Includes allowances for a wet evaporator coil, 25mm [1in] filters, and the heat exchangers. Refer to STATIC RESISTANCE Table for resistance values on applications other than gas / electric units with side duct Controls Unitary Products17 TABLE 11: BELT DRIVE MOTOR AND DRIVE DATATABLE 12: STATIC RESISTANCESTABLE 13: ELECTRIC HEATER SUPPLY AIR LIMITATIONSmminchmminchmminchmminchmminc h5 BLOWER PULLYBOREPITCH LENGTHMODELBLOWER RANGE (RPM)MOTOR1ADJUSTABLE MOTOR PULLYHPRPMFRAME SIZESERVICE FACTORDESIG-NATIONPITCH All motors have solid bases and are inherently protected. These motors can be selected to operate into their service factor because they are located in the moving air, upstream of any heating DUCT CONNECTIONS1ELECTRIC HEATERS1RESISTANCE, PaM3/SDESCRIPTIONECONOMIZER1, 3RESISTANCE, IWGCFMECONOMIZER1, 3COOLING ONLY2ELECTRIC HEATERS1BOTTOM DUCT CONNECTIONS1COOLING ONLY2DESCRIPTION1. Deduct these resistance values from the available external static pressure shown in SUPPLY AIR BLOWER PERFORMANCE The pressure through the economizer is greater for 100% outdoor air than for 100% return air. If the resistance of the return air duct system is less than Pa [ IWG], the unit will deliver less M3/S or CFM during full economizer Add these resistance values to the available static resistance values on SUPPLY AIR BLOWER PERFORMANCE 10152030M3 CFM1100120012001300-M3 CFM1300130013001300-M3 CFM16001600160016001600M3 CFM18001800180018001800380/415-3-50380/4 15-3-50380/415-3-50380/415-3-503456HEATE R SIZE NOMINAL KWMINIMUM SUPPLY AIRVOLTAGEUNIT MODEL SIZE NOMINAL TONS254601-XTG-E-080918Johnson Controls Unitary Products TABLE 14: ELECTRICAL DATA: 3 - TONNONE 1: HACR Type per NECNote 2: These electric heaters DO NOT include a fuse box. If a fuse box is required to meet a local code, the fuse block accessory 2FB04700546 is available for field 3: Heaters are suitable for operation on 380/415V-3-50Hz power / BRKR1SizeAmpsRLAEachLRAEachIDBlowerMotor FLAElectric Heater Model No. 3HeaterkWModelTonnageVoltageCompressorsO D Fan MotorsFLAEach254601-XTG-E-0809Johnson Controls Unitary Products19 TABLE 15: PHYSICAL DATAMODELSDM036048060076EVAPORATORBLOWER Centrifugal Blower Dia. x Wd. mm (in)305 X 254(12 X 10)305 X 254(12 X 10)305 X 254(12 X 10)305 X 279(12 X 11)Fan Motor HP (Direct Drive)1/33/4--------Fan Motor HP (Belt Drive)--------1 1/21 1/2EVAPORATORCOILRows Deep3333Fins Per Inch (25 mm)13131313Face Area m2 ( ) ( ) ( ) ( ) ( )CONDENSERFANSPropeller Dia. mm (in.)610 (24)610 (24)610 (24)610 (24)Fan Motor Hp1/21/21/21/2Nom. CFM4500450045004500CONDENSERCOILSRows Deep1112Fins Per Inch (25 mm)16192216Face Area m2 ( ) ( ) ( ) ( ) ( )COMPRESSOR(Qty. Per Unit)Hermetic (tandem)AIRFILTERSQuantity Per Unit (15 X 20 X 1 or 2 )2222Quantity Per Unit (14 X 25 X 1 or 2 )1111To t a l F a c e A r e a m2 ( ) ( ) ( ) ( ) ( )CHARGERefrigerant 22kg ( ) (6/0) (6/10) (6/12) 16: ELECTRIC HEAT CORRECTION FACTORSNOMINAL VOLTAGEVOLTAGEkW 17: VOLTAGE LIMITATIONSPOWER Controls Unitary ProductsTYPICAL POWER WIRINGTYPICAL CONTROL WIRINGFIGURE 2 - TYPICAL FIELD POWER & CONTROL WIRINGW1W2Y1GOCCPP1Y2XRSDCCSDSDROCCCRCGY 2Y1W2W1JumperSmokeDetector24 VACClass 2XRTHERMOSTATTERMINALSCONTROLTERMINALBLO CKTERMINALS ONA LIMITEDNUMBER OFTHERMOSTATS31243124Second stage heating not required on single stage heating stage cooling not required on single stage cooling is required if there is no Smoke Detector is required for any combination of R, RC, or is an output from the thermostat to indicate the Occupied is an input to the thermostat to display Error Status Controls Unitary Products21FIGURE 3 - UNIT DIMENSIONS (3 - 6 TON COOLING ONLY/ELECTRIC HEAT) FRONT VIEWFIGURE 4 - UNIT DIMENSIONS (3 - 6 TON COOLING/GAS HEAT) FRONT VIEW829[325/8]1140[447/8]64[21/2]213[83/ 8]292[111/2]445 [171/2]445 [171/2]181[77/8]171 [63/4]206[81/8]137[53/8]2089[821/4]165 [61/2]mm[inch]829[325/8]1140[447/8]64[21 /2]213[83/8]292[111/2]445 [171/2]445 [171/2]181[77/8]171 [63/4]206[81/8]137[53/8]2089[821/4]165 [61/2]178 [7]111 [43/8]165[61/2]819 [321/4]819 [321/4]mm[inch]254601-XTG-E-080922Johnso n Controls Unitary ProductsFIGURE 5 - UNIT WITH ECONOMIZER RAINHOODFIGURE 6 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOODDETAIL A 699[271/2]699[271/2]41[15/8]260[101/4]11 40[447/8]502[193/4]mm[inch]DETAIL B 454[177/8]184[71/4]699[271/2]485[191/8]1 140[447/8]305 [12]419 [161/2]mm[inch]260[101/4]89[31/2]210[81/ 4]111[43/8]254601-XTG-E-0809Johnson Controls Unitary Products23FIGURE 7 - UNIT DIMENSIONS (REAR VIEW)mm[inch]445[171/2]445[171/2]165[61/ 2]292[111/2]76 [3]200[77/8]117 [45/8]292[111/2]FIGURE 8 - DISCONNECT/BLOWER ACCESS LOCATIONTABLE 18: UTILITIES ENTRYHOLEOPENING SIZE (DIA.)(mm/in)USED FORA22 / KO1Control Wiring2SideBottomB51 / KO1Power WiringSideBottomC41 / KOGas Piping (Front)D38 / KOGas Piping (Bottom) 1. Opening in the bottom to the unit can be located by the side in the Do not remove the 2 knockout Switch Locationand Motor Access Panel forUnit with Belt-Drive OptionControl Box AccessA,BWiring Entry(See Detail B )Mounting Bracket forDisconnect Switch(Field Supplied) Field-Supplied DisconnectSwitch Location Blower Motor AccessFilter AccessDot PlugsTABLE 19: MINIMUM CLEARANCESLOCATIONCLEARANCE (mm / In.)Front610 / (Cooling/Electric Heat)813 / (Gas Heat)Rear305 / (Less Economizer)914 / (With Economizer or Fixed Air/Motorized Damper)Left Side (Filter Access)610 / (Less Economizer)914 / (With Economizer)Right Side (Cond. Coil)610 / Unit10Above Unit21829 / (ForCondenser Air Discharge)1. Units may be installed on combustible floors made from wood or class A, B, or C roof covering Units must be installed outdoors. Overhanging struc-tures or shrubs should not obstruct condenser air dis-charge Controls Unitary ProductsFIGURE 9 - TYPICAL APPLICATIONS254601-XTG-E-0809Johnson Controls Unitary Products25FIGURE 10 - FOUR AND SIX POINT LOADINGTABLE 20: DM 4 POINT LOADS WEIGHT DISTRIBUTION (kg / lbs)UNIT TOTALABCDDM036 Cooling/ Electric250 / 55055 / 12254 / 12069 / 15370/155DM036N04277 / 61061 / 13560 / 13377 / 16978 / 172DM048 Cooling/ Electric268 / 59059 / 13158 / 12974 / 16476 / 167DM048N06295 / 65065 / 14464 / 14282 / 18083 / 184DM060 Cooling/ Electric286 / 63063 / 14062 / 13779 / 17581 / 178DM060N08313 / 69069 / 15368 / 15087 / 19188 / 195DM076 Cooling/ Electric313 / 69071 / 15782 / 18185 / 18874 / 164DM076N08338 / 74577 / 17089 / 19592 / 20380 / 177TABLE 21: DM 6 POINT LOADS WEIGHT DISTRIBUTION (kg / lbs)UNITTOTALABCDEFDM036 Cooling/ Electric250 / 55037 / 8137 / 8236 / 8046 / 10147 / 10347 / 104DM036N04277 / 61041 / 9141 / 8940 / 8851 / 11252 / 11452 / 115DM048 Cooling/ Electric268 / 59040 / 8839 / 8739 / 8549 / 10950 / 11051 / 111DM048N06295 / 65044 / 9743 / 9543 / 9454 / 12055 / 12156 / 123DM060 Cooling/ Electric286 / 63042 / 9442 / 9241 / 9153 / 11653 / 11854 / 119DM060N08313 / 69046 / 10246 / 10145 / 10058 / 12758 / 12759 / 130DM076 Cooling/ Electric313 / 69046 / 10251 / 11256 / 12458 / 12853 / 11748 / 107DM076N08338 / 74550 / 11155 / 12160 / 13363 / 13957 / 12652 / 1151140[447/8]2089[821/4]YXABCDCONDENSER COILEND OF UNITFRONT OF UNITAPPROXIMATECENTER OF GRAVITYBACK OF UNITmm[inch]1140[447/8]2089[821/4]YXABCD CONDENSER COILEND OF UNITFRONT OF UNITAPPROXIMATECENTER OF GRAVITYBACK OF UNITmm[inch]EFTABLE 22: CENTER OF GRAVITYDIMENSION3 - 5 TON(mm / in)6 TON(mm / in)X1035 / 40- 1118 / 44Y502 / 19- 559 / 22254601-XTG-E-080926Johnson Controls Unitary ProductsTABLE 23: OPERATING WEIGHTS (kg / lbs.)MODEL SIZE3 TON4 TON5 TON6 TONBASICUNITDM (Cooling Only)250 / 550268 / 590286 / 630313 / 690DM(Gas/Electric)N04277 / 610---N06-295 / 650--N08--313 / 690338 / 745OPTIONSEconomizer23 / 50Motorized Damper12 / 26Electric Heater7 kW8 / 1810 - 15 kW10 / 2320 - 30 kW13 / Curb42 / 92Barometric Relief / Fixed Air Damper5 / 10Belt-Drive / 5FIGURE 11 - ROOF CURB DIMENSIONSmm[inch]495[191/2]495[191/2]49 5[191/2]946[371/4]1854[73]356 [14]51[2]114[41/2]51[2]51[2]DUCT SIZES:SUPPLY AIR = 489 X 489 [191/4X 191/4]RETURNAIR = 489 X 489 [191/4X 191/4]254601-XTG-E-0809Johnson Controls Unitary Products27Subject to change without notice. Printed in 254601-XTG-E-0809Copyright 2009 by Johnson Controls, Inc. All rights : 254601-XTG-D-0109Johnson Controls Unitary Products5005 York DriveNorman, OK 73069

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